WIG-O-FLEX System

Practical quick release and unlocking system for tube connections as an alternative to classic clamps, which must be laboriously assembled and disassembled.

These pipe connections have their origins in fluid transport systems in the aerospace industry, thus meeting stringent specifications.

The WIG-O-FLEX system utilizes a locking latch design, eliminating the installation of safety wire and offers one-handed installation. It is qualified for use in applications demanding high performance and provides a reliable, lightweight and flexible solution for fuel, oil, water and gas systems.

Features and benefits:

  • performance validated through testing & in field use
  • easy to close without special tools or tapes
  • robust aerospace design
  • one-handed installation
  • blind installation, locks closed
  • lightweight
  • reusable

Technical data:

Operating Pressure 125 PSI* (Specification rated pressure – may be substantially higher depending upon size and other system requirements)
Proof Pressure 250 PSI
Burst Pressure 375 PSI
Temperature -54 to +232 °C, depending on O-ring material
Flexibility ±4° total angular tube flexure (+2° per tube end centerline)
Axial Movement up to +/- 1/8 inch from initially centered installation for a total of a ¼ inch
Seals uses standard MS33666 O-ring sizes. Material: Viton
Electrical Bonding conforms to MIL-B-5087, Class S
Specification Mil-C-22263 Spec

Couplings

Standard couplings are Type A couplings with anodized aluminum sleeve.

SizeTubeA max.
[mm]
B max.
[mm]
C max.
[mm]
Article number
-81/2"18,7721,6220,35H-Q 9000 0008
-105/8"18,7724,7921,92H-Q 9000 0000
-123/4"21,0629,3624,23H-Q 9000 0007
-161"23,4436,3727,71H-Q 9000 0001
-201-1/4"23,4442,7230,89H-Q 9000 0002
-241-1/2"23,4449,5834,32H-Q 9000 0003
-281-3/4"23,4456,1637,62H-Q 9000 0009
-322"25,1263,2541,15H-Q 9000 0004
-402-1/2"25,1276,147,57H-Q 9000 0005
-483"25,1290,2754,66H-Q 9000 0006
-563-1/2"25,12103,8461,44H-Q 9000 0010
-64-4‘‘H-Q 9000 0011

Sleeves by size and material

Aluminum anodized

Aluminum hard coated

Stainless steel

Aluminum hard coated with hump

Stainless steel with hump

SizeTubeAD
[mm]
Width
[mm]
Aluminum
anodized
Aluminum
hard coated
Stainless steelAluminum
hard coated with hump
Stainless steel
with hump
-81/2"19.4615.11H-Q 9002 0007H-Q 9002 0077H-Q 9000 1081H-Q 9002 0030H-Q 9002 0029
-105/8"22.6315.11H-Q 9002 0000H-Q 9002 0014H-Q 9000 1101H-Q 9002 0027
-123/4"27.2017.15H-Q 9002 0008H-Q 9002 0013H-Q 9000 1121H-Q 9002 0018H-Q 9002 0023
-161"34.2119.18H-Q 9002 0001H-Q 9002 0015H-Q 9000 1161H-Q 9002 0019H-Q 9002 0024
-201-1/4"40.5619.18H-Q 9002 0002H-Q 9002 0016H-Q 9000 1201H-Q 9002 0020H-Q 9002 0025
-241-1/2"47.4219.18H-Q 9002 0003H-Q 9002 0017H-Q 9002 0012H-Q 9002 0021H-Q 9002 0026
-281-3/4"53.8019.18H-Q 9002 0004H-Q 9002 0037H-Q 9000 1281H-Q 9002 0031
-322"60.7319.94H-Q 9002 0009H-Q 9002 0032H-Q 9000 1321H-Q 9002 0041H-Q 9000 1322
-362-1/4"H-Q 9002 0038
-402-1/2"73.4319.94H-Q 9002 0005H-Q 9002 0034H-Q 9000 1401H-Q 9002 0028
-483"86.1319.94H-Q 9002 0006H-Q 9002 0035H-Q 9000 1481H-Q 9002 0042H-Q 9002 0036
-563-1/2"99.1919.94H-Q 9002 0010H-Q 9002 0039H-Q 9000 1561H-Q 9002 0043
-644"H-Q 9002 0011H-Q 9002 0040H-Q 9000 1641

Welding flanges by size and material

Aluminum anodized

Stainless steel

G
Size
TubeA
[mm]
B
[mm]
C
[mm]
D
[mm]
E
[mm]
F
[mm]
G
[mm]
Article no.
Aluminum
Article no.
Stainless steel
-8-1/2"17,418,7710,9212,715,8814,762,29H-Q 9003 0008H-Q 9003 0032
-10-5/8"20,5718,7714,115,8819,0517,932,29H-Q 9003 0000H-Q 9003 0033
-12-3/4"25,1519,6317,2719,0522,6121,293,18H-Q 9003 0007H-Q 9003 0029
-16-1"32,1621,0323,6225,429,0126,924,19H-Q 9003 0001H-Q 9003 0027
-20-1 1/4"38,5121,0329,9731,7535,3633,274,19H-Q 9003 0002H-Q 9003 0026
-24-1 1/2"45,3621,0336,3238,141,7140,134,19H-Q 9003 0003H-Q 9003 0028
-28-1 3/4"51,7121,0342,6744,4548,0646,484,19H-Q 9003 0009H-Q 9003 0031
-32-2"58,6521,4449,0250,854,4853,164,19H-Q 9003 0004H-Q 9003 0030
-40-2 1/2"71,3521,4461,7263,567,1865,864,19H-Q 9003 0005
-48-3"84,0521,4474,4276,279,8878,564,19H-Q 9003 0006
-56-3 1/2"97,0521,4487,1288,992,5891,574,19H-Q 9003 0010
-64-4"109,9821,4499,82101,6105,51104,54,19H-Q 9003 0011

O-rings

Material: FPM (Viton)
Hardness: 60+5 [shore] Color: green

SizeTubeThickness
[mm]
Inner Ø
[mm]
Article number
-81/2"1,7814N-X 3000 0020
-105/8"1,7817,17N-X 3000 0025
-123/4"2,6220,29N-X 3000 0077
-161"3,5324,99N-X 3000 0031
-201-1/4"3,5331,34N-X 3000 0022
-241-1/2"3,5337,69N-X 3000 0033
-281-3/4"3,5340,8N-X 3000 0029
-322"3,5350,39N-X 3000 0044
-402-1/2"3,5363,09N-X 3000 0055
-483"3,5375,79N-X 3000 0066
-563-1/2"3,5388,49N-X 3000 0023
-644’’3,53101,19N-X 3000 0024

Caps and Plugs

Size Caps
Article number
Plugs
Article number
-8 S-B 1001 0031 S-B 1001 0033
-10 S-B 1001 0030 S-B 1001 0034
-12 S-B 1001 0022 S-B 1001 0021
-16 S-B 1001 0025 S-B 1001 0027
-20 S-B 1001 0024 S-B 1001 0028
-24 S-B 1001 0023 S-B 1001 0029
-28 S-B 1001 0032 S-B 1001 0037
-32 S-B 1001 0041
-40 S-B 1001 0040
-48 S-B 1001 0039